Glass Bottle Washing, Carbonated Filling Plastic Capping And Aluminium Capping 4in1 Machine

Full Automatic Glass Bottle CSD Filling Machine

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*We supply complete solution for the CSD filling plant ,including Water treatment system / Automatic depalletizer machine / Washing filling capping machine / High speed Beverage Mixing Machine / Code sprayer / Bottle warmer / Flat conveyor / Automatic labeling machine / Automatic film wrapping machine with carton tray / Automatic Palletizer system

Product Description

Isobaric filling monoblock

Mechanical level filler for carbonated products in PET bottles, was designed adopting advanced technologies. It has an innovative design and is equipped with special features for both filling and moving the bottles, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.

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Products that can be processed
–   Carbonated mineral water and CSDs.
–   Still water.
–   Beer.

Output

Fillers with from 20 to 160 valves from 3,900 to 33,000 b/hour on 1.5 litres with CSD (13 °C)

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Detailed Photos

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

The filling machine is equipped with high precision flowmeter aboved each filling valve pipeline.
when the machine is designed , a parameter package is set on the electrical control system for each capacity.
each valve filling volume can be set through the touch screen, filling capacity accuracy can reached 2‰,
in the process of filling, filling valve and bottle neck do not contacvt , so filling process is very clean , without second pollution.
the filling valve opening and closing by cylinder which controlled by soleniod valve, the first rapid filling and stay for a while to certain amount and then switch to slow filling.

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world’s most advanced Italian AROL capping machine technology, combining with the filling machine production experience improvement, and ask college of Shanghai Jiao Tong university mechanical engineering institute of electrical and mechanical design and automation technology of experts and professors to help design.

Auxiliary machines

RO water treatment system

We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion exchanger, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.

Automatic depalletizer machine

Capacity:350-400 bottles/min
Suitable bottle diameter:50-90mm
Suitable bottle height:150-310mm
Bottle pull type:Automatic
Bottle output type:multi lines to one line
Pallet lift type:Automatic
Total power:5.5KW
Dimensional :8.3×4.5×3.2
Weight:4000kg

Bottle warmer
(1) Production Capacity: 20000b/h Diameter of cans: Φ30-60mm, Height: 90-260mm
(2)Time of spraying in first temperature zone:4 min
(3)Time of spraying in second temperature zone:4 min
(4)Time of spraying in third temperature zone:4 min
(5)Time of spraying in forth temperature zone:4 min
(6)Time of spraying in fifth temperature zone:4 min
(7)Speed of conveyor: 590~2950mm/min
(8)Power: 12kw
(9)Overall dimension: 10000×2100×1400mm

Flat conveyor

·The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
·The bottle does not fall, does not jam, and does not block during the conveying process.
·According to the user’s needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).

Drying machine

Drying machine

This machine installed after the filling machine, In order to dry the bottles which outside with some water drop, this machine is used to remove the water outside the bottle surface, the blowing capacity can be adjusted through the button.

Automatic labeling machine

1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.

PE film packaging machine

Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technics, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Automatic robot palletizer system

This plan is only applicable to the palletizing of your production line with 20-25 packages/min. Our company reserves the right to adjust the plan due to equipment improvement.
Palletizing products: film package/carton package
Robot: Fanuc M410(full layer palletizing)
Tray size: 1200x1100mm

Video

Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. King Machine offers complete filling and packaging solutions for beverage industry and excellent lifelong time service.

1.Standardized workshop of total 20,000 square meters.
2.Verification Certificates of equipments: ISO9001:2001; CE Certificate, SGS Certificate, BV Certificate, standard organisation of nigeria , cnca certificate, Logo trademark registration, etc.
3.The equipments will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability.
4.Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
5.The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
6.Professional installation team who can speak fluent English can help customers make benefits in a shortest time.

We control the quality of our equipments by manufacturing and machining ourselves. Pay attention to each assembly detail, and our experienced technicians monitor each key point efficiently during assembly, to ensure that the performance and appearance of each product be pefect.

To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.